EKATO

EKATO

EPAL

For Continuous Operation Leaching Autoclaves

An impeller optimized for horizontal vessels. The special blade geometry guarantees a highly efficient mixing even in the corners of the vessel.
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The EKATO EPAL impeller was developed to provide optimum suspending and blending characteristics in horizontal vessels. Efficient mixing in these horizontal vessels requires adaptation of the impeller geometry used in standard cylindrical vessels to avoid dead zones that would otherwise develop. In the minerals processing industry, metal leaching using the PAL method (pressure acid leach) – a continuous high-pressure process – that is generally carried out in horizontal vessels which are divided into a number of compartments. Short blend times together with a well-controlled residence time distribution are achieved in the consecutive compartments. These impellers can also improve the mixing efficiency in the few horizontal polymerization reactors still in existence.

EKATO EPAL

Features

  • Blade geometry specially adapted to horizontal and therefore asymmetrical vessel shapes
  • As a result, high flow velocities occur primarily in the corners of the vessel
  • Suspension of solids from the vessel corners at a significantly reduced power input
  • Short mixing times and quick and efficient mixing of feed flows, maximum chemical conversion and leaching rates in combination with an optimal feeding position
 

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EKATO Rühr- und Mischtechnik GmbH (EKATO RMT)

Focus: High-performance agitators, reactor agitators, process plants, mechanical seals
Typical Applications:

  • Chemical industry (specialty, polymer, bulk chemicals)
  • Pharmaceutical industry
  • Hydrometallurgy
  • Flue gas desulfurization
  • Biotechnology
  • Paints and coatings

Products & Services:

  • Customized agitators and impellers
  • Reactor agitators (e.g., coaxial, magnetic agitators)
  • Mechanical seals and seal supply systems
  • Process and pilot plants
  • CFD/FEA simulations, scale-up, engineering support
  • Global service network including maintenance, training, spare parts management

EKATO Systems GmbH

Focus: Vacuum processing units for liquids and solids (UNIMIX & SOLIDMIX)
Typical Applications:

  • Cosmetics industry
  • Pharmaceutical industry
  • Food industry
  • Chemical industry

Products & Services:

  • UNIMIX: Vacuum processing mixers for liquid to highly viscous products
  • SOLIDMIX: Solid mixers and dryers for powders and granules
  • Laboratory and pilot-scale systems (3–1000 liters)
  • GMP-compliant turnkey solutions including automation
  • Process consulting, development, scale-up, commissioning, maintenance

EKATO Fluid GmbH

Focus: Standardized, cost-effective industrial agitators
Typical Applications:

  • Chemical industry
  • Paints and coatings
  • Biotechnology
  • Biofuels
  • Pharmaceuticals
  • Cosmetics
  • Water and wastewater
  • Food industry
  • Pulp and paper
  • Fertilizers

Products & Services:

  • Top-entry and side-entry agitators (e.g., EM 2000, ES 2000, MD/SD)
  • Solutions for storage tanks, open and closed vessels
  • Simple mechanical seals
  • Short delivery times, high cost-efficiency
  • On-site commissioning and service

What does “Number of sealing faces” mean?

Single-acting mechanical seals
These seals have one sealing surface and only seal in one direction. They are generally simpler in design and are commonly used in applications where pressure is applied from only one side.

Double-acting mechanical seals
These seals have two sealing surfaces and can seal in both directions. They are ideal for applications where pressure may come from both sides or where a higher sealing performance is required.

Triple-acting mechanical seals
These are less common and used in specialized applications that require a more complex sealing setup. They offer additional sealing surfaces or mechanisms to ensure reliable sealing even in highly demanding environments.