EKATO

EKATO

Laboratory Mixer & Dryer for Solids – SOLIDMIX

Ideal for Drying and Mixing Trials and Small Batch Production

The vertical solids dryer and mixer series (EKATO SOLIDMIX) has been designed for scale-up and product development (formulation purposes). Furthermore these units are suitable for production of small batch sizes.
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The base model consists of a jacketed vessel for cooling/heating, designed for liquid heat transfer mediums for temperature control. The use of different EKATO impellers allows testing of multiple applications. 

Both the EKATO SOLIDS-PARAVISC impeller for free-flowing solids (product series SOLIDMIX VSM/VST) and the EKATO ISOPAS impeller for pasty products are available (product series SOLIDMIX VPM/VPT) in the laboratory units.

 Due to the special impeller design and combination with a baffle, difficult pasty products can be processed without problems. The automated lid lifting feature allows an easy movement of the impeller.The process operations inside the vessel can be viewed via the inspection glass in the lid.

The mixing vessel, made of stainless steel, has a temperature sensor located at the vessel bottom for measuring product temperature. 

EKATO SOLIDMIX Laboratory units

At the lowest point is the discharge opening, which is closed with a ball segment valve. The control cabinet, which also serves as support for the vessel, houses a compact PLC control with touch screen. Many other options are available on request such as vapor filters, hot water heaters, vacuum units, etc. The SOLIDMIX laboratory mixers and dryers can be tested in the EKATO SYSTEMS laboratory in Schopfheim and are also available as renting machines if required.

Features

Determination of the process parameters of mixing and drying systems

  • Optimized plant design
  • Analysis of the test results & production scale-up recommendations
  • Process evaluation / process development
  • Plug and play
EKATO ISOPAS Impeller for pasty products
EKATO SOLIDS-PARAVISC Impeller for free-flowing bulk materials
Technical data are subject to changes. For information only.

Type

Effective volume [l]

Length [mm]

Width [mm]

Height, closed [mm]

Net weight [kg]

VPT 3
1 – 3
1000
800
2150
120
LM 3
1 – 5
1000
800
2150
120
LM 6
5 – 25
2151
750
1800
180
LM 6
5 – 25
2151
750
1800
180

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EKATO Rühr- und Mischtechnik GmbH (EKATO RMT)

Focus: High-performance agitators, reactor agitators, process plants, mechanical seals
Typical Applications:

  • Chemical industry (specialty, polymer, bulk chemicals)
  • Pharmaceutical industry
  • Hydrometallurgy
  • Flue gas desulfurization
  • Biotechnology
  • Paints and coatings

Products & Services:

  • Customized agitators and impellers
  • Reactor agitators (e.g., coaxial, magnetic agitators)
  • Mechanical seals and seal supply systems
  • Process and pilot plants
  • CFD/FEA simulations, scale-up, engineering support
  • Global service network including maintenance, training, spare parts management

EKATO Systems GmbH

Focus: Vacuum processing units for liquids and solids (UNIMIX & SOLIDMIX)
Typical Applications:

  • Cosmetics industry
  • Pharmaceutical industry
  • Food industry
  • Chemical industry

Products & Services:

  • UNIMIX: Vacuum processing mixers for liquid to highly viscous products
  • SOLIDMIX: Solid mixers and dryers for powders and granules
  • Laboratory and pilot-scale systems (3–1000 liters)
  • GMP-compliant turnkey solutions including automation
  • Process consulting, development, scale-up, commissioning, maintenance

EKATO Fluid GmbH

Focus: Standardized, cost-effective industrial agitators
Typical Applications:

  • Chemical industry
  • Paints and coatings
  • Biotechnology
  • Biofuels
  • Pharmaceuticals
  • Cosmetics
  • Water and wastewater
  • Food industry
  • Pulp and paper
  • Fertilizers

Products & Services:

  • Top-entry and side-entry agitators (e.g., EM 2000, ES 2000, MD/SD)
  • Solutions for storage tanks, open and closed vessels
  • Simple mechanical seals
  • Short delivery times, high cost-efficiency
  • On-site commissioning and service

What does “Number of sealing faces” mean?

Single-acting mechanical seals
These seals have one sealing surface and only seal in one direction. They are generally simpler in design and are commonly used in applications where pressure is applied from only one side.

Double-acting mechanical seals
These seals have two sealing surfaces and can seal in both directions. They are ideal for applications where pressure may come from both sides or where a higher sealing performance is required.

Triple-acting mechanical seals
These are less common and used in specialized applications that require a more complex sealing setup. They offer additional sealing surfaces or mechanisms to ensure reliable sealing even in highly demanding environments.