EKATO

EKATO

Automatic Seal Supply Systems

Reliable Operation of Mechanical Seals

EKATO provides supply systems for the safe and reliable operation of the mechanical seal.

Product Details

The safe operation of the mechanical seal depends on the monitoring and control of the seal pressure system. Automatic supply systems thus guarantee the safe and reliable operation of the seal. A seal is considered technically tight when the pressure in the seal chamber is always higher than the vessel pressure. Therefore, the supply of seal liquid is of primary importance when it comes to safety.

The sealant supply system thus has the following tasks:

  • Pressure maintenance: this can be realized with pressure compensators or flow systems
  • Emergency supply: here an increased leakage at a mechanical seal is compensated for by a compulsory liquid flow so that the agitator can still be operated for a certain time
  • Cooling: the heat entering from the vessel into the seal and the heat generated by the friction in the seal gap must be continuously dissipated
  • Flushing: in order to protect the seal rings from corrosive or erosive substances, they are flushed with a liquid that is compatible with the process in the tank and the seal rings themselves. To meet the different requirements, the individual components and the necessary instrumentation are determined according to the present conditions. Supply systems for several agitators for the permanent monitoring of all relevant plant parameters also help to reduce costs. These supply systems are adapted to the local conditions and customer-specific requirements.
  • Emergency supply: here an increased leakage at a mechanical seal is compensated for by a compulsory liquid flow so that the agitator can still be operated for a certain time.
  • Cooling: the heat entering from the vessel into the seal and the heat generated by the friction in the seal gap must be continuously dissipated.
  • Flushing: in order to protect the seal rings from corrosive or erosive substances, they are flushed with a liquid that is compatible with the process in the tank and the seal rings themselves.

To meet the different requirements, the individual components and the necessary instrumentation are determined according to the present conditions. Supply systems for several agitators for the permanent monitoring of all relevant plant parameters also help to reduce costs. These supply systems are adapted to the local conditions and customer-specific requirements.

  • EKATO seal supply systems and mechanical seals from a single supplier
  • The sealing technology and supply systems are specially adapted to the needs of the agitators
  • The best solution for any special sealing problem
  • Individual instrumentation tailored to customer requirements

Seal Supply Systems

  • Automatic refilling and monitoring of the seal liquid
  • Ideal cooling of the mechanical seals by the cooling system – even at high process temperatures
  • Sufficient protection against contamination by the flushing system – also for special applications
  • Reliable operation of mechanical seals thanks to many years of experience with numerous supply systems
  • Permanent monitoring of all relevant system parameters such as pressure, temperature, flow, and fill level by means of transmitters or alarm signals
  • Our supply systems are designed by experienced engineers
  • Adapted to local conditions and customer-specific requirements
  • Factory acceptance test (FAT) ensures the perfect functioning of all components

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EKATO Rühr- und Mischtechnik GmbH (EKATO RMT)

Focus: High-performance agitators, reactor agitators, process plants, mechanical seals
Typical Applications:

  • Chemical industry (specialty, polymer, bulk chemicals)
  • Pharmaceutical industry
  • Hydrometallurgy
  • Flue gas desulfurization
  • Biotechnology
  • Paints and coatings

Products & Services:

  • Customized agitators and impellers
  • Reactor agitators (e.g., coaxial, magnetic agitators)
  • Mechanical seals and seal supply systems
  • Process and pilot plants
  • CFD/FEA simulations, scale-up, engineering support
  • Global service network including maintenance, training, spare parts management

EKATO Systems GmbH

Focus: Vacuum processing units for liquids and solids (UNIMIX & SOLIDMIX)
Typical Applications:

  • Cosmetics industry
  • Pharmaceutical industry
  • Food industry
  • Chemical industry

Products & Services:

  • UNIMIX: Vacuum processing mixers for liquid to highly viscous products
  • SOLIDMIX: Solid mixers and dryers for powders and granules
  • Laboratory and pilot-scale systems (3–1000 liters)
  • GMP-compliant turnkey solutions including automation
  • Process consulting, development, scale-up, commissioning, maintenance

EKATO Fluid GmbH

Focus: Standardized, cost-effective industrial agitators
Typical Applications:

  • Chemical industry
  • Paints and coatings
  • Biotechnology
  • Biofuels
  • Pharmaceuticals
  • Cosmetics
  • Water and wastewater
  • Food industry
  • Pulp and paper
  • Fertilizers

Products & Services:

  • Top-entry and side-entry agitators (e.g., EM 2000, ES 2000, MD/SD)
  • Solutions for storage tanks, open and closed vessels
  • Simple mechanical seals
  • Short delivery times, high cost-efficiency
  • On-site commissioning and service

What does “Number of sealing faces” mean?

Single-acting mechanical seals
These seals have one sealing surface and only seal in one direction. They are generally simpler in design and are commonly used in applications where pressure is applied from only one side.

Double-acting mechanical seals
These seals have two sealing surfaces and can seal in both directions. They are ideal for applications where pressure may come from both sides or where a higher sealing performance is required.

Triple-acting mechanical seals
These are less common and used in specialized applications that require a more complex sealing setup. They offer additional sealing surfaces or mechanisms to ensure reliable sealing even in highly demanding environments.