EKATO

EKATO

PARAVISC-COAXIAL

For Changing Low to High Viscosity Products and Demanding Requirements

An agitator system with independently operating wall and central impellers that can run with different shaft speeds and in both rotational directions. It is ideal for alternating low to high viscosity products with demanding requirements for homogeneity.
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In principle, the multi-purpose EKATO PARAVISC-COAXIAL agitator system can be used for every kind of mixing task. This system is generally chosen for very complex mixing processes and for products with extreme flow behavior. The EKATO coaxial mixing system can be easily tailored to particular vessel geometries and process requirements. From the technical point of view, there are virtually no limits to its range of applications.

EKATO PARAVISC-COAXIAL

Fields of Application

The primary tasks for a coaxial agitator are homogenizing, dispersing and heat transfer. The maximum processable product viscosities depend on the respective type of impeller, and are generally about 1 million mPa ∙ s. Coaxial impellers can therefore be used for processing steps that were previously only carried out with kneaders or extruders in which flow anomalies were unimportant. Examples for typical coaxial systems are special polymers, resin emulsions or different kinds of pastes

Operating Principle

Disintegration of solids as well as dispersing and homogenizing are mainly carried out by the central agitator. Mixing tasks in low viscous process phases can also be carried out by the central impeller (e.g. EKATO VISCOPROP or Dissolver). The diameter ratio, number of stages and blades, pumping direction, tip speed and input power are specified according to the respective material properties and process data. The EKATO PARAVISC, usually rotates with a constant speed and is responsible for quick blending in the high-viscosity range. It also continuously transports product close to the vessel wall back into the zone influenced by the central impeller. In low viscous process phases, e.g. the initial phase of a batch process, the peripheral frame impeller also acts as a baffle. When diluting highly viscous masses, it prevents the formation of a thin lubricating film on the vessel wall and thus stops undesirable rotation of the entire vessel contents.
This impeller also provides particularly effective heat transfer due to the narrow clearance to the vessel wall. Additional, scraper elements keep the vessel wall clean, provide an even higher heat transfer rate and prevent localized overheating, deposits and incrustations. The combined effect of the central and frame impellers guarantees very homogeneous and high-quality products at considerably shorter blend and/or batch times.

Features

  • Use of wall and central impellers operated independently of one another in both rotational directions PARAVISC ensures short mixing times and efficient heat transfer
  • Central impeller enables high local power input with dissolver and extremely good surface motion and a further reduction in the blend time with Viscoprop
  • Products with extreme non-Newtonian characteristics
  • Ideal for multi-product plants

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EKATO Rühr- und Mischtechnik GmbH (EKATO RMT)

Focus: High-performance agitators, reactor agitators, process plants, mechanical seals
Typical Applications:

  • Chemical industry (specialty, polymer, bulk chemicals)
  • Pharmaceutical industry
  • Hydrometallurgy
  • Flue gas desulfurization
  • Biotechnology
  • Paints and coatings

Products & Services:

  • Customized agitators and impellers
  • Reactor agitators (e.g., coaxial, magnetic agitators)
  • Mechanical seals and seal supply systems
  • Process and pilot plants
  • CFD/FEA simulations, scale-up, engineering support
  • Global service network including maintenance, training, spare parts management

EKATO Systems GmbH

Focus: Vacuum processing units for liquids and solids (UNIMIX & SOLIDMIX)
Typical Applications:

  • Cosmetics industry
  • Pharmaceutical industry
  • Food industry
  • Chemical industry

Products & Services:

  • UNIMIX: Vacuum processing mixers for liquid to highly viscous products
  • SOLIDMIX: Solid mixers and dryers for powders and granules
  • Laboratory and pilot-scale systems (3–1000 liters)
  • GMP-compliant turnkey solutions including automation
  • Process consulting, development, scale-up, commissioning, maintenance

EKATO Fluid GmbH

Focus: Standardized, cost-effective industrial agitators
Typical Applications:

  • Chemical industry
  • Paints and coatings
  • Biotechnology
  • Biofuels
  • Pharmaceuticals
  • Cosmetics
  • Water and wastewater
  • Food industry
  • Pulp and paper
  • Fertilizers

Products & Services:

  • Top-entry and side-entry agitators (e.g., EM 2000, ES 2000, MD/SD)
  • Solutions for storage tanks, open and closed vessels
  • Simple mechanical seals
  • Short delivery times, high cost-efficiency
  • On-site commissioning and service

What does “Number of sealing faces” mean?

Single-acting mechanical seals
These seals have one sealing surface and only seal in one direction. They are generally simpler in design and are commonly used in applications where pressure is applied from only one side.

Double-acting mechanical seals
These seals have two sealing surfaces and can seal in both directions. They are ideal for applications where pressure may come from both sides or where a higher sealing performance is required.

Triple-acting mechanical seals
These are less common and used in specialized applications that require a more complex sealing setup. They offer additional sealing surfaces or mechanisms to ensure reliable sealing even in highly demanding environments.