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Vacuum processing units - UNIMIX

Vacuum processing units for the personal care, cosmetic, pharmaceutical, chemical and food industry

The EKATO vacuum processing units are produced with the latest production equipment.

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Mixing and homogenization = EKATO UNIMIX

This is the formula for your success! EKATO UNIMIX systems technology offers all functions for the production of complex products for many industries – from laboratory to production scale.

Vacuum processing units are frequently used in the cosmetic and pharmaceutical industry for producing wide product ranges.  From emulsions to gels, low to high viscosity products and partial to complete batches – vacuum processing units must be suitable for various manufacturing conditions.

Conventional production technology would in fact be able to produce the products. However, it is often impossible to achieve the required product quality in the required time. In the EKATO UNIMIX units, the basis for a consistently high product quality is the combination of homogenizer and agitator. With this combination, one can optimally fulfill the necessary process steps and product requirements.

Product Details

The UNIMIX System

With the UNIMIX product line, EKATO SYSTEMS offers state-of-the-art laboratory mixers, pilot plant mixers and production units. The scope of delivery can range from a single unit to a complete process unit including all auxiliary equipment. 

The following basic operations are typically included in the UNIMIX system:

The combination of agitator and homogenizer is crucial for the mixing process. All units of this series guarantee a fast, safe and economical production of various products with different viscosities (e.g., lotions, creams, gels, toothpastes and mascaras).

 

The UNIMIX main components at a glance: 

 

EKATO PARAVISC agitator

The EKATO PARAVISC agitator is characterized by excellent axial mixing and is very versatile in the mixing process.

  • Short mixing times and very good heat transfer in the entire viscosity range
  • Top open design allows the use of a central baffle 
  • Use of wall scrapers to remove wall residues and optimize heat transfer 

 

EKATO S-JET homogenizer

The EKATO S-JET is not only designed for general homogenization tasks but also fulfills the highest requirements in solids dispersion.

  • Constructed for internal homogenization within the vessel as well as for external homogenization via the recirculation line
  • Switch from 100% internal to 100% external homogenization via magnetic ring
  • Suction of large amounts of powder directly into the homogenizer allows the shortest process times with maximum product quality
  • Automated suction rate for reproducible product quality
  • Produces high pressure for the circulation and discharge of highly viscous products
  • No additional pump necessary; the EKATO S-JET is used for the discharge of the product and also as a CIP pump
Additional EKATO S-JET design features
  • Radial outlet nozzles prevents the formation of vortexes during internal homogenization – even at low levels
  • Direct suction of liquids and/or solids into the high-shear-zone for immediate wetting and dispersion
  • Double-acting sterile mechanical seal system for easy installation/removal
  • No dead zones on the shaft because the slip rings are directly connected to the rotor
  • Integration of the intake rate into the automation allows full process control
  • Automated seal liquid system with pressure and level control
  • cGMP-compliant design
  • Ideal interaction with the agitator (EKATO PARAVISC) for efficient product circulation in the vessel
  • S-JET/V: Especially for toothpaste and other products with high throughput

The UNIMIX vacuum processing units are used worldwide and have an excellent reputation in the production of ointments, gels, creams, suspensions, toothpaste, skin care products and cosmetics as well as many products from the food and chemical industry.

FEATURES

Mixing + homogenization = EKATO UNIMIX

  • Ideal vertical and radial mixing by the EKATO PARAVISC agitator
  • Immediate dispersion of raw materials when added via the UNIMIX S-JET homogenizer
  • Short-circuit-free internal/external product recirculation
  • Variable shear energy input
  • Optimal heating and cooling times
  • Cleaning in place (CIP)

The SRA series is equipped with the typical UNIMIX components such as PARAVISC agitator, S-JET homogenizer, heating and cooling function and vacuum and is suitable for the manufacturing of products from the pharmaceutical and cosmetic industry.  

*Approximate dimensions. Technical data are subject to changes. For information only.
Frame size Effective volume [l] Length [mm] Width [mm] Height closed [mm] Empty weight [kg]
SRA 100 100 750 800 2210 700
SRA 150 150 850 900 2330 800
SRA 200 200 900 1000 2470 950
SRA 250 250 950 1000 2540 1150
SRA 320 320 1000 1200 2680 1300
SRA 400 400 1100 1250 2760 1650
SRA 500 500 1400 1500 2880 1850
SRA 630 630 1400 1500 2940 2050
SRA 800 800 1400 1500 3160 2200
SRA 1000 1000 1600 1700 3730 2900
SRA 1250 1250 1700 1800 3800 2950
SRA 1600 1600 1800 1900 3970 3650
SRA 2000 2000 2000 2000 4120 4100
SRA 2500 2500 2100 2100 4620 5500
SRA 3000 3000 2200 2200 4720 6000
SRA 4000 4000 2400 2900 4990 8100
SRA 5000 5000 2500 3000 5190 9000
SRA 6000 6000 2600 3200 5420 11000
SRA 7000 7000 2700 3300 5630 12000
SRA 8000 8000 2800 3500 5940 14000
SRA 9000 9000 2900 3600 6040 16000
SRA 10000 10000 3000 3700 6140 18000

Because of their versatility, the mixers of the UNIMIX SRC series are the most widely used types of the EKATO UNIMIX product line. All machines of this series guarantee the fast, safe, and economical production of various products with different viscosities.

*Approximate dimensions. Technical data are subject to changes. For information only.
Frame size Effective volume [l] Lenght [mm] Width [mm] Height closed [mm] Empty weight [kg]
SRC 100 100 750 800 2210 700
SRC 150 150 850 900 2330 800
SRC 200 200 900 1000 2470 950
SRC 250 250 950 1000 2540 1150
SRC 320 320 1000 1200 2680 1300
SRC 400 400 1100 1250 2760 1650
SRC 500 500 1400 1500 2880 1850
SRC 630 630 1400 1500 2940 2050
SRC 800 800 1400 1500 3160 2200
SRC 1000 1000 1600 1700 3730 2900
SRC 1250 1250 1700 1800 3800 2950
SRC 1600 1600 1800 1900 3970 3650
SRC 2000 2000 2000 2000 4120 4100
SRC 2500 2500 2100 2100 4620 5500
SRC 3000 3000 2200 2200 4720 6000
SRC 4000 4000 2400 2900 4990 8100
SRC 5000 5000 2500 3000 5190 9000
SRC 6000 6000 2600 3200 5420 11000
SRC 7000 7000 2700 3300 5630 12000
SRC 8000 8000 2800 3500 5940 14000
SRC 9000 9000 2900 3600 6040 16000
SRC 10000 10000 3000 3700 6140 18000

The UNIMIX SRT series of pilot plant mixers has been designed for product and process development (scale-up) in the pharmaceutical and cosmetic industry.  This machine type has a particularly compact design and can be used as a plug and ready to use device.

All key components are technical identical to the production units:

  • EKATO PARAVISC agitator
  • EKATO S-JET homogenizer
  • Process control
  • On board heating and cooling
  • CIP
  • Vacuum pump
*Approximate dimensions. Technical data are subject to changes. For information only.
Frame size Effective volume [l] Length [mm] Width [mm] Height closed [mm] Empty weight [kg]
SRT 15 15 1760 810 1550 700
SRT 25 25 1760 810 1600 800
SRT 50 50 1860 1010 1880 1000
SRT 70 70 1860 1010 2000 1200

Small in scale – great in function. The EKATO UNIMIX laboratory mixers are ideal for the production of small batches under production conditions. 

This way, important data is collected as a reliable basis for a later production (scale-up). All parameters such as speed, temperatures and pressures can be adjusted variably. The homogenizing system of the laboratory mixers is particularly advantageous because it not only serves for internal and external homogenization but also emptying. 

*Approximate dimensions. Technical data are subject to changes. For information only.
Frame size Effective volume [l] Length [mm] Width [mm] Height cloded [mm] Empty weight [kg]
LM 3 1 - 3 885 480 1100 160
LM 6 2 - 6 885 480 1100 174

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