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The production of cosmetic products is demanding different component properties to a production unit. Besides mixing and dispersing, short heating and cooling phases, degassing and different dosing methods are very important to reach the requested product quality.
The processing steps to produce ointments and creams can be divided into the following basic operations:
- Draw in liquids and solids by vacuum
Dispersing / Homogenizing
- dispersing of liquids during emulsification
- dispersing of non-reactive and reactive solids
- incorporation of components
- degassing of products at the end of the production process by high vacuum
Heating and cooling
- melting of waxes and fats
- controlled cooling
- CIP (cleaning-in-place)
- SIP (sterilization-in-place)
The mixing process generally starts with the liquid having a very low viscosity but ends with a very high viscosity so that the production equipment and also the mixing and homogenizing equipment must be able to work optimally over a wide viscosity range.
Typical products which can be produced with an EKATO UNIMIX vacuum processing unit:
- Skin care
- Natural cosmetics
- Natural care cosmetics, with herbal ingredients
- Sun lotions
- Color cosmetics
- And many more