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EKATO AMERICA

Your North American Connection to the EKATO GROUP

Established 1984

EKATO is at the forefront of technology in design, engineering, manufacturing and development of industrial agitators, reactors, mechanical seals as well as vacuum process mixers and -dryers and process plants for over 80 years.

EKATO offers a complete, tailored technology solution to all of our customers, from process development, engineering solutions, process optimization and much more for all processes driven by mixing equipment.

 

US Rapid-Response Mixing Technology

EKATO's US Rapid Response Program (RRP) is custom designed, state-of-the-art mixing technology available on short notice. Typical delivery times from time of purchase would be 4 weeks and even sooner on request. This is achieved by having designs, proposals and assembly done directly out of our assembly facility in Oakland NJ.

The agitators of EKATO's EM and FD series will be designed for your specific process requirements, serving a wide range of applications.

 

 

Your Partner for best mixing & process solutions

Lab Capabilities:

  • Mixing and drying demonstrations
  • Feasibility trials
  • Process development
  • Scale-up
  • Process optimization
  • Technology seminars
  • On-site training classes
  • Rental equipment

 

Products:

  • Liquids
  • Semisolids and Pastes
  • Solids

 

Equipment List:

UNIMIX Vacuum Process Systems:

  • Lab scale units starting at 1 Liter (0.26 Gallons) usable volume.*
  • Pilot scale units up to 50 Liters (13 Gallons) usable volume.*
  • Commercial scale units up to 1,000 Liters (264 Gallons) usable volume.**
  • Commercial scale units up to 10,000 Liters (2,638 Gallons) usable volume.***
     

SOLIDMIX Mixers and Dryers:

  • Lab scale units starting at 1 Liter (0.26 Gallons) usable volume.*
  • Pilot scale units up to 50 Liters (13 Gallons) usable volume.*
  • Commercial scale units up to 100 Liters (26 Gallons) usable volume.**
  • Commercial scale units up to 5,000 Liters (1,319 Gallons) usable volume.***

EKATO Process & Reactor Improvement Services

 

Do you know what´s possible?

  • Shortened blend and batch times
  • Improved safety
  • Improved quality and consistency
  • Process guarantee
  • Reduced operational expense

As a developer of process plants globally, our specialists ask the question all the time “Do you know what is possible?”  Utilizing EKATO’s 80+ years of knowledge about reactors and their related upstream and downstream processes, combined with the use of state-of-the-art technology, we partner with our clients to develop best-in-class chemical processes worldwide. 

A typical EKATO process & reactor improvement service project has four stages:

1. Process Assessment: Onsite cooperative analysis of your existing process.

  • Develop Project Goals: yield, product quality, safety, reliability, raw material and energy savings, lean process etc.
  • Roadmap of the Process:  EKATO will produce a report as a result of the cooperative assessment which will define the agreed expectations and be the roadmap for the path forward

2. Lab and Pilot Testing: test all relevant possible process changes in lab including process risk analysis

3. Scale up: CFD + FEA, etc…

4. Feasibility and Budgeting Report: support the management decisions with clear descriptions and calculations

5. Project Management: Realizing the opportunities in the plant until the results are visible

  • Basic Design
  • Detail Design
  • Hardware Purchasing, Manufacuring
  • Documentation
  • Quality Assurance
  • Assembly / Installation
  • Start up and operation assessment and continuous improvement


EKATO process & reactor improvement services has grown organically due to EKATO’s 80+ years of experience, partner relationships and always asking clients and ourselves, “Do you know what is possible?” 

Contact
EKATO Corporation
E-Mail usa@ekato.com
Address 48 Spruce Street
Oakland NJ 07436

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